This eco-friendly option addresses environmental concerns by being fully recyclable, compostable, and biodegradable while offering exceptional protection for your products during transit. Moulded fibre packaging cradles your items with a custom fit, reducing damage risks and enhancing the unboxing experience for your customers.

By opting for moulded fibre, you’re choosing a packaging solution that demonstrates your commitment to the planet, without compromising on quality or performance.

This eco-friendly option addresses environmental concerns by being fully recyclable, compostable, and biodegradable while offering exceptional protection for your products during transit. Moulded fibre packaging cradles your items with a custom fit, reducing damage risks and enhancing the unboxing experience for your customers.

By opting for moulded fibre, you’re choosing a packaging solution that demonstrates your commitment to the planet, without compromising on quality or performance.

Pulp Diagram

Pulping

Blending recycled paper or
kraft board with water to
form a slurry.
Moulding Diagram

Moulding

Forming the slurry into
shapes within moulds through various techniques.
Drying Diagram

Drying

Eliminating moisture to
finalise the product’s shape
and strength.

Moulded fibre, or moulded pulp, is an eco-friendly packaging material derived from recycled paper and cardboard. Created by blending these fibres with water and additives to form a versatile slurry, it’s shaped using moulds and dried to a rigid form.

This sustainable solution is 100% recyclable, biodegradable and compostable, offering superior shock absorption. Ideal for fragile items like electronics, ceramics and fresh produce, it minimises transit damage, reduces waste and enhances product protection.

Moulded fibre, or moulded pulp, is an eco-friendly packaging material derived from recycled paper and cardboard. Created by blending these fibres with water and additives to form a versatile slurry, it’s shaped using moulds and dried to a rigid form.

This sustainable solution is 100% recyclable, biodegradable and compostable, offering superior shock absorption. Ideal for fragile items like electronics, ceramics and fresh produce, it minimises transit damage, reduces waste and enhances product protection.

Pulp Diagram

Pulping

Blending recycled paper or
kraft board with water to
form a slurry.
Moulding Diagram

Moulding

Forming the slurry into
shapes within moulds
through various techniques.
Drying Diagram

Drying

Eliminating moisture to
finalise the product’s shape
and strength.

Moulded fibre packaging is an excellent replacement for various materials due to its eco-friendly and protective qualities. It can effectively replace:

Moulded fibre provides comparable cushioning and protection while being fully biodegradable and compostable, reducing environmental impact and waste. Styrofoam takes over 500 years to decompose, while moulded fibre decomposes within a few months.

Moulded fibre is an eco-friendly alternative that offers similar protective qualities, is made from recycled materials and is fully recyclable and compostable. Plastic clamshells contribute to the 8 million tonnes of plastic entering the oceans annually, whereas moulded fibre reduces this burden.

Moulded fibre trays are made from renewable resources, offer the same level of product protection, and are biodegradable, making them a sustainable choice. Plastic trays take up to 1,000 years to degrade, whereas moulded fibre trays break down in months.
Moulded fibre can be formed into protective packaging that offers cushioning and shock absorption, providing a sustainable alternative to plastic bubble wrap. Bubble wrap, made from polyethylene, can take up to 1,000 years to decompose, while moulded fibre decomposes quickly.

Moulded fibre is free from harmful chemicals, biodegradable and made from recycled content, making it a safer and more environmentally friendly option. PVC can release toxic chemicals into the environment; moulded fibre avoids these hazards.

Moulded fibre inserts provide similar custom-fit protection for products are made from sustainable materials, and can be easily recycled or composted. Plastic inserts contribute to the 300 million tonnes of plastic waste produced annually, while moulded fibre reduces this waste.

Moulded fibre offers effective shock absorption and cushioning for fragile items, serving as a biodegradable and eco-friendly alternative to foam packaging. Foam packaging can take up to 500 years to decompose, while moulded fibre decomposes within months.

Moulded fibre reduces plastic waste, is made from sustainable resources and offers similar protective qualities while being biodegradable and fully recyclable. Plastic packaging constitutes 40% of plastic waste, while moulded fibre provides a sustainable alternative.

Moulded fibre packaging is an excellent replacement for various materials due to its eco-friendly and protective qualities. It can effectively replace:

Moulded fibre provides comparable cushioning and protection while being fully biodegradable and compostable, reducing environmental impact and waste. Styrofoam takes over 500 years to decompose, while moulded fibre decomposes within a few months.

Moulded fibre is an eco-friendly alternative that offers similar protective qualities, is made from recycled materials and is fully recyclable and compostable. Plastic clamshells contribute to the 8 million tonnes of plastic entering the oceans annually, whereas moulded fibre reduces this burden.

Moulded fibre trays are made from renewable resources, offer the same level of product protection, and are biodegradable, making them a sustainable choice. Plastic trays take up to 1,000 years to degrade, whereas moulded fibre trays break down in months.
Moulded fibre can be formed into protective packaging that offers cushioning and shock absorption, providing a sustainable alternative to plastic bubble wrap. Bubble wrap, made from polyethylene, can take up to 1,000 years to decompose, while moulded fibre decomposes quickly.

Moulded fibre is free from harmful chemicals, biodegradable and made from recycled content, making it a safer and more environmentally friendly option. PVC can release toxic chemicals into the environment; moulded fibre avoids these hazards.

Moulded fibre inserts provide similar custom-fit protection for products are made from sustainable materials, and can be easily recycled or composted. Plastic inserts contribute to the 300 million tonnes of plastic waste produced annually, while moulded fibre reduces this waste.

Moulded fibre offers effective shock absorption and cushioning for fragile items, serving as a biodegradable and eco-friendly alternative to foam packaging. Foam packaging can take up to 500 years to decompose, while moulded fibre decomposes within months.

Moulded fibre reduces plastic waste, is made from sustainable resources and offers similar protective qualities while being biodegradable and fully recyclable. Plastic packaging constitutes 40% of plastic waste, while moulded fibre provides a sustainable alternative.

Sustainable

Fully recyclable, compostable and biodegradable.

Custom-fit protection

Tailor-made designs for optimal product safety in transit.

Enhanced customer experience

Offers a unique, sustainable unboxing experience.

Cost-effective

Efficient processes and materials can lead to long-term cost savings.

Versatile

Suitable for a wide range of products, across diverse sectors.

Lightweight

Reduces shipping costs while providing effective protection.

Brand enhancement

Signals a commitment to sustainability, improving brand image.

Regulatory compliance

Ensures compliance with waste reduction regulations.

Sustainable

Fully recyclable, compostable and biodegradable.

Custom-fit protection

Tailor-made designs for optimal product safety in transit.

Enhanced customer experience

Offers a unique, sustainable unboxing experience.

Cost-effective

Efficient processes and materials can lead to long-term cost savings.

Versatile

Suitable for a wide range of products, across diverse sectors.

Lightweight

Reduces shipping costs while providing effective protection.

Brand enhancement

Signals a commitment to sustainability, improving brand image.

Regulatory compliance

Ensures compliance with waste reduction regulations.

Consultation and conceptualisation

Our consultation process helps us understand your packaging requirements including dimensions, weight and special needs.

Design and engineering

Our designers and engineers create a custom 3D model focusing on structural integrity, protective capabilities and sustainability.

Prototype development

We craft prototypes for testing transit protection, user-friendliness and environmental considerations.

Project Management

We manage every step of your product development to ensure each stage is clearly defined and meets requirements

Production

Sustainable materials are used to produce quality moulded fibre packaging at our 14 acre UK manufacturing facility.

Quality Assurance and Delivery

Every product batch undergoes thorough quality assurance ensuring compliance before dispatch, providing you with safe, sustainable packaging.

Contact our team

Reach out to our knowledgeable sales
team to discuss your packaging requirements.

Initial consultation

During your consultation, we will assess your requirements and guide
you through solutions.

Custom quote

Once we have an understanding of your needs, we will create a custom quote for you.

Order processing

When you proceed with your order, our team will guide you through each stage of the process.

Order fullfilment

After your order is placed, our expert team will guide you through each stage of the process.

Reach out to our knowledgeable sales team to discuss your packaging requirements.

During your consultation, we will assess your requirements and guide you through solutions.

Once we have an understanding of your needs, we will create a custom quote for you.

When you proceed with your order, our team will guide you through each stage of the process.

After your order is placed, our expert team will guide you through each stage of the process.

Quote Opens

At Cullen, we prioritise innovation, reliability and sustainability in our packaging solutions. Trusted by our customers for over a century, here’s why Cullen stands out in the realm of eco-friendly packaging:

A century of Experience

Manufactured in
the UK

Global Reach, Local Touch

Circular in
Nature

Quality as
Standard

Paper Not
Plastic

Our packaging experts are on hand to guide you through your packaging journey. Simply complete this form and a member of our team will call you back.

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